ES-1600 Wide Format Laminator

Professional Multi-Functional Laminator

The Crest ES-1600 is an industrial-grade, multi-functional laminator engineered for high-quality lamination, high-end panel mounting, and full encapsulation of prints. Built to drive superior lamination performance, this robust machine features a maximum production speed of up to 15 meters per minute and a roller opening capacity for material thicknesses up to 50 mm. Equipped with a rotatable, customizable touch screen display , it provides operators with real-time digital readouts for pressure, speed, and nip settings , making it the ultimate versatile powerhouse for professional sign makers, digital printers, and industrial finishers.

Multi-functional performance High-speed production 50 mm thickness Touch screen control Touch screen control

Where do you need it for?

01 / Rigid Signage & Boards

The Crest ES-1600 is the ultimate solution for producing high-end rigid signage, exhibition panels, and architectural graphics. With its heavy-duty roller pressure of up to 5 N/mm and an impressive 50 mm maximum thickness limit, operators can flawlessly mount printed vinyl onto thick foam boards, composite aluminum, wood, or acrylic panels. The automated pressure settings guarantee bubble-free adhesion and perfect alignment on every substrate.

02 / Flexible Displays & Banners

Perfect for high-volume production of roll-up banners, pop-up displays, window graphics, and floor decals. To ensure flexible media remains perfectly flat and pristine, the machine features an advanced heavy-duty unwind brake system with a manual side-shift function specifically designed to prevent wrinkles. Combined with precise digital speed control up to 15 m/min, it delivers high-speed, flawless lamination for all flexible advertising materials.

03 / Heavy-Duty Outdoor Graphics

When graphics need to withstand harsh weather conditions, the ES-1600 excels at creating ultra-durable outdoor displays. Available in 2-roller and 4-roller bi-directional configurations , it allows for efficient encapsulation using high-temperature thermal films up to 150°C. By completely sealing the print from both sides, it delivers maximum bonding strength and long-lasting protection for demanding outdoor environments.

Not sure which application fits your line?

Contact our specialists.

 

Talk to a Crest engineer about your application

Built for the daily workload

The ES-1600 combines high-quality lamination, panel mounting and encapsulation in a single industrial machine.

With a 1620 mm working width, roller temperatures up to 150 °C and a roller pressure of up to 5 N/m.
It handles pressure-sensitive and heat-sensitive media in the same workflow.

Two configurations are available: a 2-roller version with a heatable top roller.
It has a 4-roller version with two heated front rollers and two cold rear rollers for added process flexibility.

Best suited for

  • High-volume print and sign shops requiring continuous, reliable daily throughput.
  • Rigid panel production, effortlessly mounting graphics onto substrates up to 50 mm thick.
  • Flexible media lamination, ensuring crease-free roll-ups, banners, and vehicle wraps.
  • Heavy-duty outdoor signage that demands maximum protection through full encapsulation.
  • Precision thermal encapsulation using high-temperature films up to 150°C.
  • Industrial finishers looking for maximum efficiency with high production speeds up to 15 m/min.
  • Versatile workflows that switch seamlessly between single-sided and bi-directional processing.

Two configurations. One platform

2-ROLLER MACHINE

For straightforward hot & cold lamination.

Heatable top roller. Built for a wide range of media in single-process workflows.

BEST FOR

Wide format print finishing, basic encapsulation, single-process workflows.

WORKING WIDTH PRESSURE
1620mm 5N/mm
WEIGHT FOOTPRINT
530kg 1100×2220mm

4-ROLLER MACHINE

For mixed workflows & demanding production

Two heated front rollers, two cold rear rollers. Built for hot-and-cold in a single pass.

BEST FOR

Mixed hot-and-cold production, decurling support, complex media combinations, higher daily volume.

WORKING WIDTH HEATED ROLLERS
1620mm 2 front
WEIGHT FOOTPRINT
810kg 1260×2220mm

Suitable materials

Decorative foilsProtective films & laminates Latex, solvent & eco-solvent printsHeat-activated & thermal lamination filmsPressure-sensitive adhesives & vinylsPhoto paper & fine art mediaEncapsulation supplies & filmsRigid panels & boards

Not sure whether your substrate is suitable? Contact our specialists.

WHEN TO CHOOSE THE ES-1600

  • You need a versatile multi-functional platform that excels in high-quality hot and cold lamination, panel mounting, and encapsulation.
  • You run a wide-format print finishing, graphics production, or industrial converting line.
  • You want absolute flexibility between high-volume roll-to-roll production and precise roll-to-sheet operation.
  • You require a heatable roller system capable of handling intensive thermal lamination up to 150°C.
  • You value superior operator ergonomics, powered by a customizable rotatable touchscreen display, foot pedal, and manual side-shift.
  • You want a long service life backed by an industry-leading 5-year warranty.

Where the ES-1600 earns its place.

Sign and display lamination

For wide format print service providers running daily lamination and encapsulation on latex, and solvent-printed output. The ES-1600 handles cold pressure-sensitive films for outdoor signage, hot thermal films for protective overlamination, and efficient roll-to-roll lamination for production runs. The smart, rotatable touchscreen display with digital speed and pressure readouts keeps the operator in complete control during long jobs.

Panel mounting and photo finishing

For photo labs, fine art printers, and graphics finishers mounting prints to rigid substrates such as MDF, foamboard, Dibond, and PVC panels up to 50mm thickness. The ES-1600 applies pressure-sensitive adhesive films and mounting laminates with even, adjustable roller pressure across the full 1620mm working width. The integrated splitter bars handle the release liner cleanly , while the removable infeed and outfeed tables provide perfect support for sheet-by-sheet operation.

Industrial converting and in-plant production

For converters and in-plant production environments running daily lamination, encapsulation, and finishing on technical or decorative media. The 4-roller, bi-directional version supports complex, mixed hot-and-cold workflows in a single pass. Jog-mode and reverse operation allow for highly precise web set-up , while the heavy-duty unwind brake with manual side-shift maintains exact web tension to eliminate wrinkles on demanding substrates.

FREQUENTLY ASKED QUESTIONS

What is a wide format laminator?

A wide format laminator is a specialized machine designed to apply protective films, adhesives, or encapsulation layers to large-scale graphics and industrial materials. The Crest ES-1600 features a maximum roller and working width of 1620mm (63.7″) , making it ideal for processing wide-format prints, mounting images onto thick rigid panels, and high-quality encapsulation.

How does the ES-1600 prevent wrinkles and maintain web tension during production?

To ensure a completely flat, wrinkle-free output, the ES-1600 features a heavy-duty unwind brake dedicated to controlling web tension, paired with a manual side-shift function to correct media alignment on the fly. The system also includes chrome-plated idle rolls and specialized splitter bars for both the top and bottom release liners, ensuring smooth material tracking across demanding high-volume runs.

What is the difference between hot and cold lamination on the ES-1600?
  • Cold Lamination: Uses pressure-sensitive adhesive films. The ES-1600 delivers uniform roller pressure up to 5 N/mm to apply these films flawlessly without heat.

 

  • Hot Lamination: Uses heat-activated thermal films. The ES-1600 features standard roller temperatures up to 150°C, monitored by contact-free infrared sensors for precise thermal control. Additionally, applying heat often enhances material bonding and quality in cold lamination processes as well.
What is the difference between the 2-roller and the 4-roller version?
  • 2-Roller Version: Features 2 pressure rollers adjustable by a handwheel, with a heatable top roller. It is designed for straightforward, single-process hot and cold lamination workflows.

 

  • 4-Roller Version: Features 4 pressure rollers adjustable by a handwheel. The two front rollers are heatable, and the two rear rollers remain cold. This bi-directional configuration allows for mixed, high-volume workflows, such as simultaneous hot and cold processing, in a single pass.
What material sizes and thicknesses can the ES-1600 process?

The Crest ES-1600 has a maximum material and roller width of 1620mm (63.7″). It features an impressive maximum material thickness capacity, allowing it to process rigid substrates and panels up to 50mm (2″) thick. Unwind shafts support a 3″ core as standard , a maximum roll weight of 80kg , and a maximum unwind diameter of 210mm (or 600mm depending on roll position).

What is the maximum production speed of the ES-1600?

The standard maximum speed of the ES-1600 is 15 meters per minute (49.2 ft/min). For demanding environments, the working speed can be customized and increased further, though this may require additional safety measures and costs.

Can the Crest ES-1600 be customized?

Yes, the machine can be fully customized to meet your specific workflow requirements. Available factory options include an electrical roller height adjustment with digital pre-settings , a digital NIP-opening read-out , slitting systems , an ionization bar to eliminate static charge , additional cooling units , length counters , and end-of-roll detection.

What warranty does Crest offer on the ES-1600?

A 5-year warranty applies, provided there is a signed service agreement. For more information contact us. Crest’s service organization supports the installed base directly from the Netherlands.

 

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