R2R Laminator Slitter

Heavy-duty roll-to-roll converting for printed materials. From the toughest PVC to the most delicate printed substrates, in one pass.

The Crest R2R Laminator Slitter combines protective and functional lamination, heavy-duty shear-cut trimming and precision tension-controlled rewinding in a single continuous workflow. One pass, one operator, one finished roll. Originally engineered for printed PET on self-adhesive PE foam and thin PVC. Configurable around a much broader range of printed roll materials and converting requirements.

Roll-to-roll converting Heavy-duty shear-cut trimming Industrial grade Automated tension control Configurable platform PLC + HMI control
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Three functions. One pass.

01 / Laminate

Apply protective films and functional layers in one workflow. Self-adhesive PE foam, thin PVC backing, protective laminate over UV-cured, latex, solvent and eco-solvent printed media. The adjustable, heatable laminating rollers handle a wide range of substrates and adhesive systems.

02 / Trim

Heavy-duty pneumatic shear-cut trimming. Cleanly cuts the toughest substrates, including thick PVC, without breaking, deforming or cracking the material. Precise, consistent finished width straight off the line.

03 / Rewind

Automated web tension regulation via a closed feedback loop, from the heavy-duty unwind right through to the precision rewind. Wide tension range. High torque on the unwind side for rigid substrates. Controlled, delicate handling at rewind to protect print and laminate quality.

Where do you need it for?

01 / Print finishing & sticker production

Printed PVC, PET and self-adhesive vinyl

For print finishers converting printed PVC and PET onto self-adhesive PE foam or thin PVC. Heavy-duty lamination, precise shear-cut trimming and controlled rewinding for sticker and decal converters, vehicle wrap producers and industrial label specialists.

02 / Wide format & decorative roll media

Wallcoverings, canvas, banners and floor graphics

For wallcovering manufacturers and wide format finishers running roll-fed production. UV, latex, solvent and eco-solvent printed substrates. Functional foam backing for decorative wallpapers, protective lamination for canvas, banners and floor graphics.

03 / Custom Configuration

Specialty printed roll materials

For producers of specialty printed roll materials, technical substrates and converting setups that standard configurations don’t cover. Built around your material, web width and production process.

Not sure which configuration fits your converting line?

Contact our specialists.

 

Talk to a Crest engineer about your application

Built for downstream converting efficiency

The R2R Laminator is engineered for manufacturers of printed wallcoveringsand decorative roll materials who
need clean lamination, precise edges, a functional backing layer and consistent rewinding from a single integrated platform.

By integrating lamination, heavy-duty trimming and tension-controlled rewinding in one continuous pass, the R2R Laminator
Slitter reduces handling, eliminates alignment errors between stations, and delivers finished rolls with the print quality,
edge consistency and roll structure your downstream processes require.

Best suited for

  • Manufacturers of printed wallcoverings and decorative wallpapers
  • Producers of canvas, banner and floor graphic roll media
  • Wide format print finishers converting roll-printed output
  • Specialty roll material converters with custom requirements
  • Production lines where downstream converting steps are currently fragmented
  • Operations where print quality on the rewound roll is critical
  • Manufacturers integrating functional backing as part of finishing

Built for printed roll quality.

Three stages, one pass

Lamination, heavy-duty trimming and precision-controlled rewinding integrated into a single workflow. Eliminates handling between machines, removes alignment errors, and removes the intermediate quality losses that fragmented downstream converting introduces.

Precision across the tension range

The R2R Laminator Slitter is engineered with a wide, accurately controlled tension range. High torque on the unwind for rigid substrates like thick PVC. Carefully regulated tension at the rewind to handle delicate printed media without stretching, distorting or marking the laminated surface. One platform, designed to handle the toughest and the most fragile materials with equal precision.

Configurable around your line

Web width, lamination setup, trimming configuration, backing application and rewind tension are configured around your material type and production process. Standard platform, custom-fit. Direct contact with engineering throughout.

Suitable Materials

Printed wallcoveringsDecorative wallpapersCanvas printsBanner mediaFloor graphicsUV-cured printsLatex printsSolvent & eco-solvent printsFoam backing layersSelf-adhesive vinylSpecialty printed media

Frequently asked questions

What is a roll-to-roll laminator?

The R2R Laminator Slitter is a Crest roll-to-roll converting platform that combines lamination, heavy-duty shear-cut trimming and precision tension-controlled rewinding in a single continuous workflow. Originally developed for laminating and slitting printed PET on self-adhesive PE foam or thin PVC, it is configurable for a wide range of printed roll materials, from heavy-duty industrial substrates to delicate printed media.

What materials can the R2R Laminator process?

The R2R is built for printed roll materials across a broad spectrum. Heavy-duty substrates such as printed PVC and PET on self-adhesive PE foam or thin PVC. UV-cured, latex, solvent and eco-solvent printed media. Wallcoverings, decorative wallpapers, canvas, banner media and floor graphics. Self-adhesive vinyl and specialty printed roll materials. The platform is regularly configured for substrates and converting setups outside the standard range, so if your material isn’t listed, get in touch.

What makes this machine heavy-duty?

To prevent cracking or deformation of thick and rigid substrates, the R2R Laminator Slitter is built for high-torque industrial performance. It features a heavy-duty pneumatic shear-cut system and automated tension control across all winding positions to ensure absolute stability. This robust construction is specifically engineered to handle the high mechanical forces required for processing the toughest materials in continuous production. The same machine is also designed to handle delicate printed substrates with high precision, so it operates accurately across the full tension range.

How does tension control work on the R2R?

The R2R uses automated web tension regulation through a closed feedback loop. Web tension is continuously detected and adjusted across the unwind, lamination, trimming and rewind stages. High torque is available where rigid substrates need it. Carefully controlled, low-tension handling is available where delicate printed media requires it. The tension range is wide, the regulation is precise, and the system protects both print quality and roll structure.

Can the R2R Laminator be customized?

Yes. The R2R is a configurable platform. Crest engineers the machine around your material type, web width and production process, including custom lamination unit setup, trimming configuration, integration with upstream printing or downstream converting equipment, and tension parameters tuned to your substrate range.

What warranty does Crest offer on the R2R Laminator?

A 5-year warranty applies, provided a service agreement is in place. Crest’s service organization supports the installed base directly from the Netherlands.

This is a platform we configure for your line.

The R2R Laminatoris one of the Crest platforms, refined over 40+ years. Web width, lamination setup, trimming configuration and tension parameters are configured around your material and production process. Direct contact with engineering. No reseller layer.

 

Contact our specialists