FOAM LAMINATION SOLUTIONS

Crest Dutch Machinery builds industrial laminating machines for foam. We laminate polyurethane, acoustic and sealing foam with films, adhesives and carrier materials, and combine lamination with slitting and cutting in one pass.

INDUSTRIAL LAMINATION FOR FOAM MATERIALS AND FOAM-BASED APPLICATIONS

Crest Dutch Machinery develops industrial laminating solutions for processing foam materials in a wide range of applications. Our systems support the lamination of polyurethane foam, acoustic foam, sealing foam and other foam-based materials with films, adhesives, carrier materials and protective layers.

We support roll-to-roll, roll-to-sheet, sheet-to-sheet and sheet-to-roll foam lamination processes, including double-sided lamination and integrated converting options such as slitting, cross cutting, conveying and internal or external heating. Crest builds both standard and custom solutions for manufacturers who need stable, efficient and application-specific foam processing.

APPLICATIONS

  • Acoustic foam lamination for sound-absorbing products
  • Sealing and gasket materials for protection against air, dust and water
  • Protective foam laminates for packaging or technical components
  • Foam on carrier materials such as polyester
  • Foam sheets and converted foam rolls for further processing

MATERIALS

  • polyurethane foam
  • acoustic foam
  • sealing foam
  • foam sheets
  • foam rolls
  • adhesive layers
  • protective films
  • carrier materials such as polyester

PROCESSES

  • Roll-to-roll
  • Roll-to-sheet
  • Sheet-to-sheet
  • Sheet-to-roll
  • Double-sided lamination
  • Inline slitting and cutting

RECOMMENDED MACHINES

CUSTOM MADE MACHINES

The machines above are proven solutions for foam lamination, but every production process is different. A recommended machine is a starting point, not necessarily the answer for your specific application. Crest Dutch Machinery specializes in custom made machines: we design and build laminating, cutting and winding equipment around your material, your process and your product requirements.

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Frequently Asked Questions

Which foam types can Crest laminate?

Polyurethane foam, acoustic foam, sealing foam and other foam-based materials, as sheets or rolls. They can be laminated with films, adhesive layers, protective films and carrier materials such as polyester.

Can foam be laminated on both sides in one pass?

Yes. Crest machines support double-sided lamination, for example an adhesive layer on one side and a protective film on the other, combined with inline slitting or cutting.

Which Crest machine is best for foam lamination?

That depends on the end product. The Laminator Fly Cutter laminates and cuts foam sheets in continuous production, the Laminator Slitter laminates films or adhesives onto foam rolls and slits them to width, and the Winder Slitter Laminator laminates foam on carrier material and rewinds multiple strips.