Roll to sheet

This type of lamination process is about converting flexible and mostly thin material on roll into sheets after laminating.

Materials that are often suitable for this type of process are:

  • paper
  • cloth
  • foil
  • plastic
  • linen

This process always contains a step when the material is being cut. We are experienced with many slitting techniques, such as:

  • razor cutting
  • crush cutting
  • shear cutting
  • hot cutting
  • guillotine cutting

Besides these slitting techniques it’s also possible to use simple straight knives for foils.

To finish the roll to sheet process, we developed different tools such as a stacking table and automatically changing cassettes for processing the finished product. With pick & place units we pick up the sheets and place them on the desired location.

Advantage

The advantage of a roll to sheet process is that the product is often directly cut to size. Therefore, the size of the product is less big and it saves weight so it’s easier for the next step in the production process.

Machines

Crest ES-1600 industrial laminator

Crest ES-1600

Multifunctional hot and cold laminator. mounting and encapsulation up to 1,620 mm wide.

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Glass Panel Laminator

Laminator for smart, switchable and decorative glass panels. precise, bubble-free results.

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Crest laminator fly cutter

Laminator Fly Cutter

Inline laminator that cuts on the fly. non-stop production, no line stops.

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Crest R2R Embosser 1200 web embosser

R2R Embosser 1200

Roll-to-roll web embosser for PE films up to 1200 mm wide. Heated rollers, water cooling and Simatic HMI recipes deliver repeatable pattern depth, run after run.

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Crest Hologram Stamping Unit

Hologram stamping unit

This dedicated hologram unit is especially developed by Crest for hot stamping Hologram logos onto license plates. Compared to the existing units on the market, this Crest Hologram unit has high cycle speed and maximum adjustment possibilities to the various dimensions of license plates and hologram shapes and dimensions. The servo controlled web transport from the blanking-line ensures an accurate and fast positioning underneath the hologram unit.

A special sensor measures the stop-position of the graphical (Euro) logo or Tick-mark and corrects the position from hologram unit, if necessary, with an fast acting servomotor to ensure always the right Hologram position according the graphical (Euro) logo or Tick-mark.

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Winder / Unwinder

The Crest wind up / unwind units are developed for handling various media. The units feature auto-tensioning and automatically regulated wind up speed for perfectly wound rolls. Crest also designs specific winders/unwinders for the handling of bigger rolls and weights over 1000 kg.

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Crest Roll Loader

The CRL-300 has been especially designed to transport, load and unload heavy rolls. Special attention has been given to health and safety aspects. One person is able to move around and load or unload heavy rolls efficiently and without the risk of injury. The CRL-300 has a low frame design and takes rolls from storage and transport them to equipment loading stations. The handwinch is equipped with an automatic brake mechanism and operates easily without excessive physical force.

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